Generative Design: A mixed-reality headset

Project Type: MSc Assignment.

Tools Used: Autodesk Fusion, EinScan, PrusaSlicer, NetFabb, Unity

Skills: CAD Modelling, Prototyping, Design for Additive Manufacturing (DfAM), Product Design, Scanning, Generative Design, Process Optimisation.

Overview: 

Brief: using as much data-driven generative design as possible, produce a custom-fit mixed reality headset device using a mobile phone as the compute unit and display. I opted to mimic the design style of the then market leading Meta Quest Pro, utilising a floating design to reduce physical stress and improve comfort, which introduced significant design challenges, documented in the below embedded presentation. 

In the end, I produced a sum of parts using SLS Nylon, which was overall very successful and perfectly calibrated to my facial structure, using high-resolution scans as a base from which to model from. 

I received a final grade of 87/100.